DC12i

AXILE

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The DC12i is the most robust VMC in AXILE’s arsenal, perfectly suited for handling larger, lengthy workpieces. With a 1200 mm diameter built-in table and 2.5 tonnes maximum weight capacity, the DC12i is able to accommodate large and heavy 5ax components, while the 2,200 x 1,200 mm machine bed will take on board long and complex parts common in the aerospace, power generation, and die and mould industries. Its double-column bridge construction allows for greater rigidity, as well as greater control over thermal deformation. As a result, the DC12i is capable of deep cuts and complex contouring while maintaining utmost precision.

The DC12i is equipped with the ART™ intelligent monitoring system (hardware & software). Which enables the adoption of automation and optimises manufacturing productivity through real-time machining data, achieving sustainability in all aspects of business operations.

A snapshot of the AXILE DC12i:

  • ART™ monitoring system (hardware & software)

  • Massive bridge supported on a one-piece base casting

  • Machine body made of high-quality cast iron

  • 3-guided Y-axis carriage to ensure speed and stability

  • Extremely rigid 4-guided Z-axis Box-in-Box designed RAM

  • Torque motor driven B (spindle) and C (table) axis

  • Large tool magazines as standard

  • Various pallet changer solutions as option

Technical specification
ARTâ„¢ - Intelligent monitoring & management
Value Added Functions

MODEL

 

UNIT

DC12i

STANDARD LINEAR AXES

X axis

mm

2200

Y axis

mm

1400

Z axis

mm

1000

STANDARD ROTARY AXIS

Built-in rotary table diameter

mm

Ø 1200

Full machine table

mm

2200 x 1200

Table load

kg

2500

B axis driven system (spindle head)

Swivel +/- 110°

Torque motor

C axis driven system (rotary table)

Rotary 360°

Torque motor

 STANDARD
 AXIS Drive

Maximum Feedrate

m/min

36

Lubrication type

 

Grease

STANDARD SPINDLE

Driven system

 

Built in

Maximum speed

rpm

20,000

Power S1/S6 (40%)

kW

60/73.1

Torque S1/S6 (40%)

Nm

119.4/145.4

Interface

 

HSK-A63

Bearing lubricant

 

Oil air

Water chiller ±0.2 degree

 

STD

STANDARD
ATC

Magazine capacity STD

Tools

90

Smart tool load station

 

STD

All specifications are subject to change without prior notice.

 

RELIABILITY MAINTENANCE (RM): Unexpected downtime is the enemy of profitability. ARTTM delivers machine component diagnostics, machine lifetime estimation and consumables supply monitoring to prevent machine failure and eliminate unplanned downtime.

MANUFACTURING PROCESS (MP): Knowledge is power. ARTTM achieves superior data collection and analytics on machine status and utilisation rate, to deliver real-time information for optimised production strategies.

ENERGY MANAGEMENT (EM): Every penny counts. ARTTM enables manufacturers to monitor their power consumption, to identify ways to maximise energy efficiency and reduce expenditure.

INTELLIGENT MANAGEMENT (IM): ARTTM provides analytical information for managers to understand the machine performance and take immediate action to optimise the machines capacity.

3xhydraulic+1xpneumatic port interface on C axis table

 

STD

Air through spindle (wet/Dry rotary union) with solenoid to adjust air pressure

 

STD

Linear scales for X/Y/Z axis

 

STD

Preparation for oil mist collector (interface ready)

 

STD

EMC + Safety module for CE regulations

 

STD

LED signal lamp with 3 colours

 

STD

Electrical parts preparation for BLUM laser tool setter

 

STD

SMT function - TPC - Tool-tip Positioning Control

 

STD

SMT function - SVS - Spindle Vibration Supervision

 

STD

SMT function - AAC - Axial Accuracy Control

 

STD

DCM function (Dynamic Collision Monitoring)

Only applicable with Heidenhain control.

 

STD

Levelling pad (height adjustable)

 

STD

ART system, including:

- ART™ App

- Heidenhain RemoTools SDK

- Microsoft VISUAL STUDIO 2019 Pro

- Vibration sensors and amplifiers for lubricator       

- Bearing force sensors for axes               

- Charge amplifiers

- Smart sensor for energy management

- ifm AS-i or IO link for sensors

- ART™ analyzer (IPC)

- 2nd monitor

 

STD

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